Smart UWIS – Welding Inspection System

Weld Integrity Pro™

Universal welded joint traceability for fabrication control, inspection management, regulatory compliance, and long-term mechanical integrity.

Weld Integrity Pro UI

Lifecycle Traceability

  • Tracks the entire welding lifecycle from fit-up to NDT (inspection).
  • Aligned with ASME B31.3, ISO 3834, AWS D1.1, and applicable NDE codes.
  • Assigns qualified welders based on standards.
  • Uses QR codes for each weld to maintain full traceability.
  • Generates Weld summary sheets and NDE/NDT status reports.
  • Creates a Integrated Digital Turnover Platform (IDTP) for every single weld.

Key Value

Reduces defects and repair rates while ensuring absolute quality and compliance.

Advanced Systems

Weld Integrity & Digital Traceability (UWIS)

Full-lifecycle welding management from project start to final handover.

QR Tag Generation

Automated generation of unique digital identities for every individual weld joint in the project scope.

Label Software Printing

Direct integration with industrial label software for printing durable, heat-resistant QR tags per joint.

Scan-to-Update Reports

Field-based mobile scanning to instantly update fit-up and visual inspection status directly from the shop floor.

WPS/Welder Assignment

Intelligent auto-assignment of WPS and qualified welders based on pipe size, material, and thickness parameters.

NDE Tracking & Repair Loop

End-to-end tracking of all examination results (RT, UT, PT, MT) with automated repair cycle management.

Spool Release Control

Verification-gate system ensuring all inspections and NDE are closed before authorizing spool release.

ISO Pack Generation

Automated bundling of all joint records, NDE reports, and certificates into a comprehensive Isometric Package.

RT Performance Metrics

Real-time analytics for welder RT performance, repair rates, and overall quality benchmarking.

Strict Welder Compliance

Digitalized welder management with automatic certification expiry warnings. The system strictly enforces only qualified welders per WPS based on material, size, and thickness—with zero manual override capability to ensure absolute regulatory safety.

Output Reports

Real-time generation of 10+ professional industrial report types for total handover readiness.

Piping ISO Pack Contents Sheet
Isometric Welding NDE Handover Certificate
Fit-Up & Visual Report
Weld Summary Sheet
Pipework Dimensional Check Certificate
Pipework Internal Cleaning Report
Reinforcing Pad Test Report
Release to Site/Painters
NDE Status Report
Welder RT Performance Report

Field Verified Results

Real-world impact of Weld Integrity Pro™ on critical industrial infrastructure.

"The traceability that Weld Integrity Pro™ provides is simply unmatched. Every weld has a verifiable digital history — welder qualification, WPS, heat number, NDE result — all linked and audit-ready. Our last regulatory inspection produced zero documentation findings for the first time."
QA/QC Director Nuclear Power Facility, South Asia