Digital control and traceability of bolted and flanged joint assembly to prevent leaks, rework, loss of containment, and unplanned shutdowns.
Prevents leaks in high-pressure systems and guarantees correct assembly every time.
A disciplined Torque Flange Assembly (TFA) workflow designed for zero leaks and verified compliance.
Comprehensive planning and asset identification. Defining specifications, engineering requirements, and joint categorization before field execution begins.
Controlled disassembly with professional status tracking. Inspecting flange faces, bolts, and nut surfaces to ensure full integrity before re-assembly.
Executing controlled torque or tensioning. Utilizing QR-code verification for lubricants, gaskets, and tools to meet precise engineering values.
Final sign-off with evidence verification. Generation of the joint ‘Birth Certificate’ and updating the live project status dashboard.
Industrial-grade flange management tools built for regulated environments.
Unique digital identities for every joint, enabling instant access to technical specs and history via on-site scanning.
Field-ready mobile application for real-time verification of assembly steps, preventing execution errors before they occur.
Direct enforcement of engineering tightening values with automatic record-keeping of every applied parameter.
Capture and attach visual proof for every critical step, from flange face inspection to final tag application.
Unlinked tracking of bolts, gaskets, lubricants, and specific tools used, ensuring full accountability for all materials.
Automated generation of comprehensive PDF integrity reports for every single joint upon successful completion.
Live progress tracking and readiness analytics across all project phases for managers and EPC teams.
Built-in analytics for flange history, rework analysis, and execution productivity benchmarking.
Real-world impact of Bolted Joint Master™ on critical industrial infrastructure.
